Foam starts as a turbulent mixture of gas and liquid.  Exactly the kind of environment we
want in trayed gas/liquid contacting towers for heat and mass transfer.  This kind of foam is
called
froth.  The froth created in the tower lasts long enough for the transfer to take place,
but breaks before being carried into an adjacent tray (above or below).  Froth breaks when
the gas and liquid disengage.  Simply put, the bubbles break.

When the froth fails to disengage fast enough, an hydraulic imbalance forms. Both gas and
liquid flow through the column are restricted.  These are the first classic symptoms of tower
foaming.  These symptoms can also be caused by changes in gas or liquid traffic through
the column, fluid viscosity, or mechanical restriction due to fouled internals.  It does not
mean that the solution is more foamy.  The solution's foaming properties may not be seen
to change despite the column showing foaming symptoms.  These symptoms will also react
to antifoam injections. (see
Antifoam).

Solution contamination can inhibit gas/liquid disengagement.  The most common
contaminants seen in amine systems that inhibit froth breaking include solid particles, and
soluble surfactants (detergents).  Suspended solids do not actually cause foaming, but
rather
amplify the solution's tendency to foam.  They affect the drainage of liquid from the
bubble wall by affecting local fluid viscosity and pooling.  The bubbles remain wet and
flexible, therefore resist breaking.

Surfactants (surface active agents) stabilize froth to create foam.  They are soluble in
aqueous solutions like amines, and are not filterable.  Activated carbon does remove some
foam causing surfactants by adsorption, but unreliably. (see
Activated Carbon).  A
description of how surfactants cause foaming is given below.  
Normal Froth
Surfactant molecules love water on one end,
and hate it on the other.
Foam
They adsorb to interfaces like gas or oil bubbles so that their water
loving ends face the aqueous side of the interface, and their non-polar
ends in the non-aqueous side.  This is really where foam starts to form.
An interfacial coating of adsorbed surfactant molecules inhibits
gas to liquid mass transfer, and stabilizes the gas/liquid
interface to form foam.
The gas bubbles carry the surfactants
reinforcing the interface out of the liquid as it is
displaced through the bulk liquid surface.
The surfactants incorporated in the foam structure
stabilize it by increasing its flexibility, and inhibiting the
bulk liquid drainage.

Liquid drainage takes place through the cell walls
(lamellae), like tiny pipes.
The structure of young, wet foam has round
cells.  The cells begin to take on a more polygon
shape as they drain and become more rigid.
There is always some free liquid held in the foam
structure due to capillary action between the cells, and
the hydrophilic nature of the surfactants in the cell wall.
Solution foaming, as shown above, may be as good as it gets without surfactant removal.  Have you ever wondered why antifoam and
amine suppliers warn customers that antifoam is only a temporary fix, and not to use too much?  Well we have, but we couldn't find
anything other than opinions in the literature.  Further, field experience shows that antifoams work.  

Considerable research showed us concrete evidence why they were right!  What we found out isn't pretty, but certainly explains several
things operators have noticed for years; namely, why antifoams seem to exhaust, why plants tend to require more antifoam once they
start foaming, and why foaming symptoms get much worse with continued antifoam injections.  If you've wondered, or are injecting
antifoam in your amine solutions, you need to see our new publication
Antifoam feeds the BEAST under the library tab.